A comprehensive analysis of Jiangxi Mingxin's lead-acid battery recycling equipment: technology, process, and industry value
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2026-04-19 19:00:17
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I. Core Technologies and Innovative Highlights of the Equipment
The recycling equipment of Jiangxi Mingxin adopts physical crushing and sorting and a closed-loop treatment system for wastewater and exhaust gas, achieving harmless resource recovery of lead-acid batteries.
Its core technologies include:
1. Crushing and Sorting Module: Through hammer crushers and hydrocyclone technology, it accurately separates lead paste, plastic shells, and separators, with a metal recovery rate exceeding 98%;
2. Environmental Protection System: Equipped with acid neutralization devices and pulse dust removal equipment, the exhaust gas emissions meet the national standard GB16297-1996;
3. Automated Control: A PLC intelligent control console monitors the equipment's operating status in real time, reducing the risk of manual operation.
II. Standardized Recycling Process
1. Disassembling and Crushing: The batteries enter a sealed crushing chamber via a conveyor belt, and the crushed materials are graded through a vibrating screen;
2. Hydrocyclone Sorting: Based on density differences, it separates lead alloys, polypropylene plastics, and rubber components;
3. Lead Paste Conversion: The lead paste is converted into lead carbonate or lead oxide through desulfurization crystallization technology, which can be directly used in new battery production;
4. Wastewater Recycling: The cleaning wastewater is treated through sedimentation and membrane filtration, achieving a 90% reuse rate.
III. Practical Application Value of the Equipment
1. Economic Benefits: The daily processing capacity of a single set of equipment reaches 50 tons, and about 600kg of recycled lead can be extracted from each ton of waste batteries, with a gross profit margin exceeding 30%;
2. Environmental Compliance: The entire process is pollution-controlled, helping enterprises pass environmental supervision inspections;
3. Policy Adaptation: It meets the requirements and aligns with the policy guidance of the Jiangxi Provincial Circular Economy Industrial Park.
IV. Features of the Industry Solution
Jiangxi Mingxin provides customized solutions, including:
- Equipment module combination (small mobile/large fixed type)
- Technical training and operation and maintenance support
- Docking with secondary product sales channels
:This equipment transforms environmental pressure into resource efficiency through technological innovation and has become the preferred solution for battery recycling enterprises in Central China.