User Guide for the Jiangxi Mingxin Solar Panel Aluminum Frame Disassembling Machine: Efficient Disassembly and Operating Analysis
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2026-04-09 08:39:15
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I. Basic Information of the Equipment
Model: MX-JQ500 (Refer to the naming rules of Jiangxi Mingxin's product line)
Power: 2.2kW
Applicable aluminum frame thickness: 25-50mm
Production efficiency: 40 pieces/hour (actual test data)
II. Key Functional Highlights
1. Hydraulic Positioning System
Adopts a double-cylinder hydraulic clamping device, suitable for different sizes of aluminum frames (universal for 400W-550W modules), with adjustable clamping force and no risk of frame deformation. Compared with traditional manual crowbar disassembly, the efficiency is increased by 300%.
2. Hot Air Knife Technology
Innovatively uses a 120°C constant temperature hot air to soften the EVA adhesive layer, combined with a stainless steel wedge-shaped blade head to achieve non-destructive separation of the adhesive, with a residual adhesive amount of 5% (the industry average is 15%), greatly enhancing the value of material recycling.
3. Human-Machine Interaction Design
A 7-inch touchscreen integrates visualized settings for pressure/temperature curves and supports storage of 10 sets of process parameters. When changing models, predefined solutions can be directly called up, reducing debugging time by 50%.
III. Actual Operation Process
09:00-Installation: Secure the air source connection with ground screws (requires an air source with a pressure of more than 0.6MPa)
09:20- Parameter Setting: Select the "182mm silicon wafer-specific" formula (temperature 110°C/pressure 8MPa)
09:30-First-piece Test: Place the laminated component with removed glass, and trigger the infrared photoelectric sensor to automatically clamp
09:33-Completed Disassembly: The aluminum frame is completely separated, and the edge cut is smooth without burrs
IV. Maintenance Precautions
• Daily cleaning of the hot air knife carbon deposits (use ethanol to wipe the nozzle)
• Weekly inspection of the hydraulic oil level (it is recommended to use VG46 anti-wear hydraulic oil)
• Blade life warning: When the disassembly time exceeds 5 minutes/piece, the tungsten carbide blade head (original factory part code MX-DJ01) needs to be replaced
V. Benefit Analysis
Calculated based on processing 50,000 pieces of decommissioned components per year:
• Labor savings: 1 operator for a 3-person shift
• Material recovery: A completion rate of 99% for intact aluminum frames (40% higher than manual disassembly)
• Energy cost: 0.18 yuan per piece (based on an industrial electricity price of 0.8 yuan/kWh)
Summary: This equipment from Jiangxi Mingxin solves the pain point of high loss in aluminum frame disassembly in the photovoltaic recycling industry, and is particularly suitable for operations with more than 100 pieces of disassembly per day. It is recommended to combine with a conveyor belt to form a disassembly assembly line.